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 RELIABILITY AND MAINTENANCE 

 

Run your plant safely and predictably with intelligence built from the context of your plant

The biggest barrier to scaling predictive and prescriptive maintenance is the lack of understanding of how dynamic plant operations affect equipment through cause-and-effect relationships.

cerebre powers your reliability and maintenance program with plant context so you can evolve your maintenance program from being reactive to proactive.

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Intelligent reliability starts with context
 
cerebre extracts the DNA of your facility from engineering drawings and builds a PlantGraph, a structured, searchable model of your plant’s physical configuration. A pump, valve, or compressor cannot be modeled in isolation.

You need to understand: 

  • Where the equipment sits in the system
  • What is upstream and downstream
  • How failures propagate across production
  • What similar failures have occurred before

Power your continuous maintenance management system (CMMS) with this context.

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Reduce planned downtime with isolation planning optimization
 
Optimize maintenance planning and achieve safer operations by generating and automating isolation plans of your equipment. 

  • Automatically generate isolation plans to safely shut down power and processes in specific areas where maintenance will occur.
  • Incorporate existing maintenance schedules to minimize overlapping downtimes and maximize overall efficiency.
  • Visualize all isolation plans in context to your entire plant and identify process safety risks.
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Identify vulnerabilities and gaps in your risk management program

Eliminate data silos in every day decision making by ensuring the right people can access the right information at the right time.   

  • Accelerate field access to critical documents across all engineering disciplines.
  • Create a unified view of your plant by mapping process data, work orders, circuits, and risk in context to your P&IDs.
  • Codify plant tribal knowledge such as criticality, failure history, and operational limitations to feed daily engineering decisions.
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Reduce unplanned downtime with real-time causation modeling

Stop reacting to failures and start leading change. cerebre equips you with the tools and insights to scale reliability across your plant. 

  • Model cause and effect across your plant to feed predictive models.
  • Learn at scale from failures across your plant.
    • Search: “Show me all pumps downstream of this vessel?"
    • Diagnose: “Which systems are impacted if this pump fails?”
    • Learn: “Where has this failure mode occurred before and what is the root cause of this failure?”

Related resources

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No context, no intelligence –
The case for a plant data model

Why AI fails without structure and how a data model gives your plant the context it needs.

Read the article

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Digitizing the plant –  
The cerebre presentation   

See how cerebre helps you transform plant schematics into searchable, smart assets.

View the presentation

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We enable your AI –
An overview document

Learn how PlantGraph powers AI with data that’s contextual, connected, and usable.

Read the document

Explore solutions for Reliability and Maintenance teams

Automate isolation planning

Accelerate maintenance planning by automating the identification of isolation boundaries and impacted equipment. Reduce risk, minimize downtime, and streamline task execution.

Piping circuitization gap analysis

Ensure your piping systems are properly governed and maintained. Conduct comparative analysis across the plant to identify gaps in your mechanical integrity program. 

High-fidelity plant failure data

Track performance trends across similar assets to generate predictive insights. Standardize leak and failure tracking to identify mitigate risk across your plant.

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Evolve your Reliability and Maintenance program from reactive to proactive with industrial intelligence powered by cerebre

Get a demo of cerebre’s intelligence platform - built to streamline data access and decision-making for the challenges industrial Reliability and Maintenance teams face today.